Prototype Cost – The Ultimate Guide to How to Make the Best Decision

Published on April 4, 2019 , Last modified on December 24, 2024
by Hommer Zhao
Remove Kinks in Manufacturing

A lot of you will be wondering how much does a prototype cost? There is no definite answer to this question. Different prototypes have different prices because their features differ immensely.

I have experimented with many prototypes and can tell you their features to make a better decision.

Let’s drill down directly to understand the prototype.

Why Do You Want a PCB Prototype?

Prototypes are a must, especially when you want to make something difficult to manufacture. I have personally experienced some of the benefits of making prototypes, as they make your work easier and so much simpler. The features and advantages of prototypes include the following.

Performance and function Testing:

When you have a good prototype, you can do the performance and function testing. Your final product relies on your findings because it has to be error-free. The efficiency of your prototype judges the performance. The function is the practical steps and how the prototype follows them. Overall, these are two things that should be very clear when you have used your prototype and have made it function properly.

Performance and function Testing

Reduce the risk of bulk ordering:

It would be best if you had a prototype because it would reduce the risk of bulk ordering. Ordering in large amounts can result in much waste and, ultimately, a loss to avoid such an accident. It is best to use a prototype before purchasing a product.

Intellectual Property Protection:

It is all about your idea in this world. So, the more you build on it, the more it will become necessary. It is also vulnerable to getting into the wrong ears, which is why you have to use the Intellectual Property laws in your defense.

When the prototype is in the market, no one will say the idea was theirs because you already have the copy with you. 

Remove Kinks in Manufacturing:

The most important thing is to remove the kinks in manufacturing, which can only be done when making the prototype. When you start the actual production, you should not face the same problems that I did. I had to restart my production process because there were many things that I did not consider in my prototype. If you follow the process correctly, you can remove all these minor issues within a few minutes and perform the work.

Remove Kinks in Manufacturing

Design analysis and modification:

The best thing about making a prototype is that you get to analyze your design and make modifications to it. If prototypes never existed, I would not have been able to achieve the standard of work that I have right now. I would not have even been able to get my product on the market.

It is because my design would have been very average. The design analysis that I conducted helped me modify the overall design and make it better and much more workable.

How Much Does a PCB Prototype Cost?

The overall prototype costs are primarily divided into two parts – the assembly costs and the costs of the components. These costs together make up the cost of the prototype. The engineer working on the prototype has to ensure that the budget is not exceeded when the prototype is being made. However, if you are looking to hire an engineer, you need to make sure that you set the hourly pay with them before finalizing anything.

PCB Prototype Cost

PCB Assembly Costs

When I want to use more technical elements of the prototype and my overall product requires components related to engineering models, I need more boards. So for five to six boards with more than thirty components, my cost reaches approximately $1000.

The assembly costs are also known as the development costs, so when you search for these, and this specific term comes up, do not be confused.

PCB components costs

The components are the electronic items that go up on the board. As you know, the premium quality costs a fortune, so if you are looking for high-quality components. It would be best if you were prepared to pay a high cost for them.

However, if you do not go for the first-class components, then the overall cost of these components, about the cost of the assembly of the prototype is significantly less. It usually amounts to a hundred dollars only. Going further, you will find out the reasons for getting a prototype. There are various reasons for that, from function testing to property protections or analysis of designs. Read on to find that out.

What Happens After the Prototype Engagement Has Ended?

Mass production after modification and testing:

When the prototype engagement ends, the first thing you do is to start mass production. It is done after the modification and testing. It is the phase where you employ all your resources to produce the number of products you need. In mass production, the first thing is to use the exact details you get from the prototype and employ them.

These can be as simple as the color change of the object to the more intricate details like the amount and types of wires you use in your product.

Mass production after modification and testing

Carry out assembly and test

Now that the prototype engagement has ended, you have to carry out the assembly and test everything. Making the prototype is only one part of the whole work. Ensuring that you can work it properly and it is as good as it was on paper is vital.

The testing and assembly part usually does not take too long. You have to be very observant during this stage and look out for the small things. It is especially true if you are aware of all the little things that are of importance. You have to be very observant during this stage and look out for the small stuff.

Conclusion

A prototype is a necessary part of the whole process of making and manufacturing a product. You have to take this very seriously because the prototype will save you from much harm in the future. Now, with all the advantages you have found, We will provide you with the correct PCB prototype at an affordable price and with attentive service. Make your life easier and better.

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Hommer Zhao
Hi, I'm Hommer Zhao, the founder and Chief Editor at WellPCB. With extensive experience in the PCB industry, I oversee all content to ensure it meets the highest standards of accuracy and insight. We proudly serve over 4,000 customers globally. For inquiries or more information, don't hesitate to reach out. Your satisfaction is my top priority!