Custom PCB Design-How To Better

Published on May 13, 2021 , Last modified on November 20, 2024
by Hommer Zhao
Custom PCB Design

If you are planning to design any electronics product, or custom PCB design, then prototyping and testing of the circuit is an important and expensive stage of your development process. Especially if you are making PCB in small quantities or for testing purposes. In that case, making a PCB in a full-scale factory will be quite expensive. Today we will discuss a simple way to make a simple PCB at home without much investment for testing and prototype purposes.

The method we discussed today is applicable the only simple single-layer or double-layer PCB. It is known as the toner transfer method.

Once your schematic is ready and you start making a PCB layout for this technique you have to take care that your PCB design must not exceed the maximum printer page sizes. To use this technique your PCB design track width must not be too thin you have to use moderate track widths. once your PCB design is ready you have to simply print this PCB layout on standard photo paper with any laser printer most preferably using black and white printers do not use color ink printers and while printing print only one layer at a time do not print all the layers at once. Print only copper tracks from the bottom layer of the PCB.

Now carefully check the print for any variations or any misprint. Once you are sure that your print is perfect, then take a copper-clad PCB and clean the copper area’s surfaces. Any contaminations on the copper area must be cleaned using normal tap water. Do not use any washing soda or any washing Chemicals.

Custom pcb design-Transfer

Take the printed paper and cut it to the size of the PCB.

Place this paper on the copper layer facing the printed area towards the copper surface.

Use the document laminator, and Preheat it now; pass the copper PCB and paper carefully through the laminator. Do not let them move while passing through the laminator. Carefully repeat this 2 to 3 times until the paper completely sticks on PCB. Now let the PCB cool down. If you don’t have a Laminator, then you can use electric iron. Heat the iron to its maximum setting; once it’s hot, carefully place the paper on the PCB, same as for the laminator, and rub the hot iron on the white, nonprinted side of the paper. And rub it till the paper is completely stuck to the PCB.

Custom PCB Design2

It will take 10 to 20 minutes to stick completely stick the paper on PCB let the paper turn slightly Brown now you are ready to take the paper out. Let the PCB cool down to normal temperature room temperature. Do not add water to cool. Once the PCB is cooled, carefully try to remove the paper from the PCB surface. You will see all the black ink from the paper is now on the copper surface, and the remaining paper will come out, so now you have your PCB layout on the copper surface.

Carefully check the PCB layout for any cracks or misspouts. If you find any cracks or misprints, repair them with any oil-based paint. The best way is to use high-quality permanent marker pens. Once you confirm that the layout, is ok, you are ready for the next stages.

Custom PCB Design-Etching

For etching, you have to purchase Chemicals like ferric chloride or sodium persulphate from your local chemical store.

Custom PCB Design3

You can use any plastic container for this process. Dip the PCB in the container with the etching solution and let the exposed copper dissolve in the chemical. It will take about half an hour to dissolve the remaining copper in your etching solution completely. Keep checking from time to time until you see a finished PCB. Unnecessary copper is removed. Please take out the PCB, clean it with normal tap water, and then use a kitchen scrubber to remove black ink from the copper surfaces. Now, you will see a fully finished PCB. Now you can go for drilling and mounting components.

Custom PCB Design4
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Hommer Zhao
Hi, I'm Hommer Zhao, the founder and Chief Editor at WellPCB. With extensive experience in the PCB industry, I oversee all content to ensure it meets the highest standards of accuracy and insight. We proudly serve over 4,000 customers globally. For inquiries or more information, don't hesitate to reach out. Your satisfaction is my top priority!