Conformal Coating

Published on June 28, 2021 , Last modified on July 25, 2024
by Hommer Zhao

A conformal coating is a thin polymeric film that conforms to the contours of a printed circuit board to secure the board’s parts. Conformal coatings are a defensive, non-conductive dielectric layer added to a circuit board or electronic device. Typically applied at 25-250µm, it covers and protects solder joints, the leads of electronic components, uncovered traces, and other metalized areas from corrosion, in the end, operating environment, ultimately extending the working life of the PCB.

When Should I Use Conformal Coating?

The coating is skinny, making it an excellent choice for some circuit boards and devices, particularly those with strict weight or thickness restrictions.

Conformal Coating2
Conformal Coating2

Circuit boards in cell phones, for instance, are often put in tiny spaces. In situations like these, conformal coating is a perfect option.

Conformal Coating3
Conformal Coating3

How do conformal coatings work?

A conformal coating is a defensive boundary that shields sensitive electronic parts against cruel natural conditions, for example, dampness, chemicals, and debris. Conformal coatings are a breathable protective layer that will protect against the particular environmental requirement yet keep any water caught in the circuit board away. They are not designed to be a total sealant.

Conformal Coating4

The particular advantages of conformal coatings can be summarized as follows:

1. Insulating properties allow a reduction in PCB conductor spacing of more than 80%.

2. Completely protect the assembly against chemical and corrosive attacks.

3. Eliminate potential performance degradation due to environmental hazards.

Conformal Coating5
Conformal Coating5

Finally, the conformal coating allows protection without significant additions to the weight or thickness of the device.

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Hommer Zhao
Hi, I'm Hommer Zhao, the founder and Chief Editor at WellPCB. With extensive experience in the PCB industry, I oversee all content to ensure it meets the highest standards of accuracy and insight. We proudly serve over 4,000 customers globally. For inquiries or more information, don't hesitate to reach out. Your satisfaction is my top priority!